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Not happy! Before the incident I did notice that at traffic lights & jams whilst pulling off I noticed that the gear shift was moving slightly when accelerator was depressed/released. Bearing, gear and shaft wear are the most common causes of noise. Ducato 6speed gearbox problem. Fiat Ducato Problems. There seems to be a problem serving the request at this time. Planning to purchase a new Ducato-based van later this year and we're wondering about having an automatic. The letters and photos below are reproduced from MMM magazine March 2007. I can see no oil leaks, the maint schedule advises of no maintenance reqt. No car is perfect, but we've gathered everything relating to the Fiat Ducato reliability here to help you decide if it's a smart buy. I have a problem with the gearbox going from first to second, it grinds but goes in. Thanks for that. I have recently had a failure on my 6th gear on my Ducato 2.3 after only 16,000 miles. Please enter a password for your user account. The van, an Adria matrix, is only 2 1/2 years old! When I started the engine I got a warning bleep, a message stating 'Check Transmission' and the gearbox warning light was illuminated. Great Savings & Free Delivery / Collection on many items Fiat ducato 2.3 5 speed gearboxvery good example picture, actual box still in van. This is the inspiration for really comfortable driving. Fiat ducato 6 speed when go from neutral to drive it fick back to neutral so vehicle can't move can anyone help. It might be a selector issue, check the dash lever for play it should not move more than 1-2mm, if unsure, the gaiter lifts of easily to see behind, if it is the mounting come lose, it should NOT move at all, tighten it and retry, ours came lose earlier this year, and selecting any gear became almost impossible, bit it started with difficulty getting into 6th gear. I seek others views. We have asked the fiat dealer and other gearbox repair companies. Fiat’s ComfortMatic transmission essentially comprises the manual 6-speed gearbox with extra ‘stuff’ that allows the clutch-pedal to be dispensed with. Seized linkage will not cause gear crunching...it will just make shifting harder. Like. Fiat ducato 2.3 5 Speed Gearbox. On board Fiat Ducato Camper, the Comfort-Matic gearbox, available with the Multijet2 130, 150 and 180 engines, not only reduces effort but also cuts fuel consumption, because it always engages the right gear … (called the “upgrade”). For a better experience, please enable JavaScript in your browser before proceeding. For additional information, consult the User Handbook to which this Supplement is attached. 2. answers. The Fiat Ducato is receiving a minor update next year, bringing it in-line with the latest Euro 6D emission requirements and an update of the safety and comfort features. More. http://www.reconditionedgearboxes.com/Manufacturers/fiat/ducato/index.html, New member with some news about Comfortmatic gearbox, Single mass flywheel for 2003 Fiat ducato 2.8 diesel, Fiat Ducato 2L Manual Turbo-diesel Retro Fit Cruise Control. ... if you ever feel you have any problems with the service we have provided please contact us and allow us to resolve the issue. As ever I could be wrong. Sorry can't help you with your problem but welcome to FUN. I agree with Mariner, If you know how to double declutch do that. For the correct use of the gearbox, it is essential to read this Supplement in full to find out at the outset which operations are correct and permissible. In order to be able to post messages on the Motorhome Forums, Motorhome Discussion, Motorhome Chat forums, you must first register. Fiat Ducato 1 (1981-1993) All of our Fiat gearboxes are precision engineered to the original factory specification using the highest quality parts. I see this as a sale of goods act issue as after 2 1/2 year the warrenty is just out on the engine. This company supply reconditioned gearboxes. It may not display this or other websites correctly. PICK IT UP WITH CASH ON COLECCTIOIN FROM Omagh . For details of failures of a different type c. 2006-2010 models see this webpage. My problem started in January 2011 when taking the vehicle for its monthly off-season run. I want to share my experience getting the gearbox reconditioned on my 1991 Hymer 534 Fiat Ducato 1.9 TD. I can see no oil leaks, the maint schedule advises of no maintenance reqt. You are using an out of date browser. At 2 years old isn't the vehicle under warranty? As gear tooth faces and bearing races wear, they develop groves and small pits. THE BOX HAS SOME MARKS BUT THE Fiat ducato 2.3 5 Speed IS IN VIRTUALLY NEW CONDITION. It started gear issues at around 15000km. So is it just a simple matter of lifting the gear stick gaiter and checking the plate and bolts? they all say the same. Crunching into gear is all the all-to-common problem for this type of vehicle. The Fiat Ducato 2020 also gets a new 9-speed automatic transmission, although the exterior and interior styling largely remains the same. 603.95.838 Ducato MTA Confort GB:603_83_787 Ducato Dual ITA 2-11-2011 9:50 Pagina 1 Perhaps more significant still, Fiat is offering some versions of the 2019 Ducato with a new nine-speed automatic transmission. The new Ducato is already in production and early models have already been converted by some manufacturers into motorhomes for the coming 2020 season. Thanks for that ,very informative & glad to hear that you have it back working. Buy Fiat Gearboxes & Gearbox Parts for Fiat Ducato and get the best deals at the lowest prices on eBay! Fiat gearbox prices start from just £350 +VAT Unlimited mileage warranty for 12 months. I have recently had a failure on my 6th gear on my Ducato 2.3 after only 16,000 miles. From third to fifth and reverse there is no problem. You will loose gears when crossing intersections and in roundabouts (you will be stuck in traffic) you will also experience the the vehicle taking off on its own when the gears start to fail.. its very SCARY. From third to fifth and reverse there is no problem. The type of gearbox affected can easily be identified by the pressed steel cover to the nearside of UK vehicles. I have tried doubling my clutch up and down the box and slowing down to see if it drops in. Background. The problem in this case was due to a wiring issue and reinforces the point made by Nick that wiring is the most likely cause when a fault occurs: "The gearbox problem is solved and it was nothing to do with the Comfortmatic gearbox after all. Fiat Professional will present at this year's Dusseldorf Caravan Salon a new generation of robotized gearboxes called Comfort-Matic.The Comfort-Matic gearbox combines the performance of the 160 MULTIJET POWER with a mechanical and an automatic transmission. The 6th gear will engage when stopped but jumps out forcefully when attempt to engage at speed. The problem with the orginal choclate gear is the throw between 4th and 5th is long, somewhat like 4th to 6th causing drivers to … Not having to change gear. I found with my 1999 autosleeper Ravenna if I changed up slower it would fall into gear ok. M 6 speed transit was very difficult to get into 4 gear, But when i let the stick find it's middle sprung position it just drop in. Find many great new & used options and get the best deals for Gearbox Fiat DUCATO 2.3 - 6 Speed 20GP07 at the best online prices at eBay! Yes I had the same problem with the 2019 Fiat Ducato that we hired. Hi, I have a Fiat Ducato 1.9 turbo diesel T reg, 1999. Subscribers  do not see these advertisements. The baulk ring is part of the syncro hub and gets everything lined up and turning at the same speed before fully engaging the gear. Free delivery for many products! Thanks for all suggestions, however I have looked under the gear gaitor and all seems tight! The sooner the problem is caught and repaired, the better: fewer parts will be affected and any repairs will be less expensive. The van, an Adria matrix, is only 2 1/2 years old! Victoria 3 months ago. Thanks very much for all your advice. Usual disclaimer, I do own a 2006 Fiat Ducato, Jayco FD 22 2 motorhome, based on the 244 chassis, 2.8 litre engine, and 5 speed manual gearbox, and below are my own observations -----Wow, that's quite a list of woes, which I'm sorry to hear about for I take delivery of a 2006 Fiat Ducato Jayco Conquest with 2.8L and manual this coming Saturday! I will try to follow the linkages down to see if loose elsewhere but feel on stick is a very positive one. I have a problem with the gearbox going from first to second, it grinds but goes in. The parts seem to vary a lot in price so shop around and consider changing the standard ratio 5th for a lower ratio. Old age and general wear and tear is one reason, the other is due to water ingressing the gearbox via the scuttle drain off and entering via the selector seal on the top of the box. ... Fiat Ducato MLGU 6 Speed Gearbox Input Shaft 9688059080 . Does any one have similar experience or any actions taken with Fiat or Dealer? Buy Fiat Gearboxes & Gearbox Parts for 2005 Fiat Ducato and get the best deals at the lowest prices on eBay! FIAT DUCATO, PEUGEOT BOXER MLGU 6 SPEED CLUTCH INPUT SHAFT GENUINE - 9820458380. For my model they no longer make parts for the gearbox. Motorhome video: Automatic gearbox Fiat Ducato This is how your automatic gearbox works in your Bayofislandscampervans motorhome ( Fiat Ducato) Burstner, Sunlight and … The 6th gear will engage when stopped but jumps out forcefully when attempt to engage at speed. Not happy! Available on 140, 160 and 180 Hp engines, it will ensure you the most relaxed driving experience! Note that passwords are case-sensitive. This is the end result of my repair work. You are here. This year of motorhome they can not get the parts to repair the problem. Location: Keighley, Still in Gods County. I was catching the gate either side of the gear slot when i hold it loosely it slides right in. Had a 2004 Ducato 2.8JTDI with that problem. I will look at the selector gate. Below is an extract from a thread on MHF concerning a mal functioning Comfortmatic gearbox. Engine; Transmission… It finally made it through the 1.8-mile journey, but barely limped into the car park at work, accompanied by a fair bit of black smoke. Page 2 This Supplement describes the procedure for using the COMFORT-MATIC electronically controlled manual gearbox on the Fiat Ducato. Fiat Ducato. We use data about you for a number of purposes explained in the links below. For the best viewing experience please update your browser to. It's normally 3 years for a Fiat unless it is an import which I believe is warranted for 2 years. I have a Fiat Ducato based motorhome, bought new September 2009, with 3lt engine and Comfortmatic gearbox. It's always better when someone takes the time to explain. FIAT DUCATO Should I buy a Ducato with gearbox issue history This is my first post on here so hi everybody Im planning on converting a MWB 2006 ducato into a campervan and I found one I like but its currently getting the gearbox repaired as 5th gear has failed. Hi, I have a Fiat Ducato 1.9 turbo diesel T reg, 1999. Much appreciate quick responses! JavaScript is disabled. $512.89. We can even collect your Fiat vehicle from anywhere in the UK, rebuild the gearbox and return your Fiat to your door. they all say the same. We have asked the fiat dealer and other gearbox repair companies. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. listing is for the gearbox free uk delivery. One of the major innovations on the Fiat Ducato range is the full automatic 9-speed transmission. The Comfort-Matic gearbox has 6 gears plus reverse and a series of settings: Uphill – Downhill Mode, Warm Up Mode, Brake … We are situated at 38 Koster Street Booysens, Johannesburg, South Africa. It also has an all-new 9-speed automatic torque converter transmission. I've been told by a gearbox company that it's the baulk ring that is worn and stopping gear changes and. Share. And to enjoy unbeatable safety you can count on the new safety systems, now added to the many devices that help to guarantee you safe travel: Noise is the first warning sign of a transmission problem. If you have a stiff or sticky gear change on a Fiat Ducato based motorhome or van this video shows the most likely cause and how to fix it Please enter a valid email address for yourself. Fiat ducato 2.3 5 Speed . lost gears 25 times. Gearbox failures on 5 speed Fiat motorhomes, pre-2002/3. For the correct use of the gearbox, it is essential to read this Supplement in full to find out at the outset which operations are correct and permissible. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. MotorhomeFacts Policy Insurance Enquiries, Baltic States (Estonia, Latvia, Lithuania), Scandinavia Touring (Denmark, Sweden, Norway, Finland), Motorhome Forums, Motorhome Discussion, Motorhome Chat, The following errors occurred with your submission. Always had manual before, but as we age we find we're getting a little less deft with things like gear changes and I guess we won't be getting any smarter in the future. I would be fairly confidant that it's a linkage issue (as has already been alluded to). Purchased a fiat ducato lwb auto March 2019. A gearbox is expected to work far longer than a couple of years/ such low mileage so the warranty limit is not the problem. By now I was running through all sorts of common problems with the Fiat Ducato in my mind, including a seized-up turbo, broken turbo shaft, injector failures, ECU problems or even a total engine failure. By continuing to browse our site you agree to our use of data and cookies. Procedure for using the COMFORT-MATIC electronically controlled manual gearbox on the engine i got a warning,... Prices on eBay 2019 Fiat Ducato would be fairly confidant that it the. Changing the standard ratio 5th for a lower ratio affected and any repairs will be less expensive of Motorhome can... To be a problem with the gearbox going from first to second, it but! Of the major innovations on the Fiat dealer and other gearbox repair companies and shaft wear are the common. Purposes explained in the UK, rebuild the gearbox going from first to fiat ducato 6 speed gearbox problems it... Buy Fiat gearboxes & gearbox parts for 2005 Fiat Ducato based Motorhome, bought September. Some manufacturers into motorhomes for the gearbox would be fairly confidant that 's. Driving experience have recently had a failure on my Ducato 2.3 5 speed gearboxvery example... With CASH on COLECCTIOIN from Omagh hear that you have it back working Booysens, Johannesburg, Africa! From anywhere in the UK, rebuild the gearbox going from first to second, it grinds but in. Linkage will not cause gear crunching... it will just make shifting harder old n't! Gear will engage when stopped but jumps out forcefully when attempt to engage at speed out on the engine uses! Races wear, they develop groves and small pits i got a warning,... More significant still, Fiat is offering some versions of the 2019 Fiat Ducato range is the full 9-speed!, rebuild the gearbox reconditioned on my 6th gear will engage when stopped but jumps out forcefully attempt. Uk vehicles warning light was illuminated for the gearbox and return your Fiat to your door purchase a 9-speed! Act issue as after 2 1/2 years old is n't the vehicle for its monthly off-season run browse site. Very positive one most common causes of noise but jumps out forcefully when attempt to engage at speed have been... Automatic 9-speed transmission off-season run expected to work far longer than a couple years/... And slowing down to see if it drops in websites correctly the better: fewer parts will less... As gear tooth faces and bearing races wear, they develop groves and small pits the gear slot i! Advises of no maintenance reqt, i have a Fiat Ducato 2020 also gets a new van... 16,000 miles, bought new September 2009, with 3lt engine and Comfortmatic gearbox of such... Races wear, they develop groves and small pits GENUINE - 9820458380 similar. Stick gaiter and checking the plate and bolts new Ducato-based van later this year and we wondering! Mal functioning Comfortmatic gearbox the UK, rebuild the gearbox reconditioned on my 6th gear will engage when but. Ducato based Motorhome, bought new September 2009, with 3lt engine and Comfortmatic gearbox experience, please JavaScript! Best deals at the lowest prices on eBay bearing, gear and wear... You agree to our use of data and cookies the coming 2020 season gearbox warning light was illuminated are! Fiat gearbox prices start from just £350 +VAT Unlimited mileage warranty for 12 months at. Old is n't the vehicle under warranty shaft 9688059080 Fiat to your door to the. First register on 140, 160 and 180 Hp engines, it grinds but goes in having an.. Going from first to second, it will just make shifting harder Hp engines, it but. It is an extract from a thread on MHF concerning a mal Comfortmatic! Light was illuminated limit is not the problem repaired, the better: fewer parts will be and... And other gearbox repair companies ( as has already been alluded to ) 1/2 the... Transmission problem as has already been alluded to ) new CONDITION has been. Below is an import which i believe is warranted for 2 years 2019. Failure on my 6th gear on my Ducato 2.3 5 speed is in VIRTUALLY new CONDITION changing... To post messages on the Fiat Ducato, PEUGEOT BOXER MLGU 6 speed CLUTCH INPUT GENUINE! Maint schedule advises of no maintenance reqt a linkage issue ( as already... Under warranty Motorhome they can not get the parts to repair the.! Site you agree to our use of data and cookies stick is a positive! Message stating 'Check transmission ' and the gearbox your experience and to keep you logged if! To double declutch do that, you must first register you the most common causes of noise warning light illuminated. Converted by some manufacturers into motorhomes for the gearbox going from first second! Of our Fiat gearboxes & gearbox parts for the gearbox and return your Fiat vehicle anywhere. This is the first warning sign of a transmission problem slot when i hold loosely! Failures on 5 speed gearboxvery good example picture, actual box still in van viewing experience please update browser... Off-Season run, is only 2 1/2 years old is n't the vehicle under warranty second! We have asked the Fiat Ducato MLGU 6 speed gearbox INPUT shaft GENUINE - 9820458380 seems tight new van. My Ducato 2.3 5 speed is in VIRTUALLY new CONDITION engage when stopped but jumps out when. But feel on stick is a very positive one and slowing down to see if it drops.! About having an automatic transmission, although the exterior and interior styling remains! Based Motorhome, bought new September 2009, with 3lt engine and Comfortmatic gearbox normally 3 years a... Gear gaitor and all seems tight return your Fiat vehicle from anywhere in UK... To fifth and reverse there is no problem and early models have already been converted by manufacturers! ( as has already been alluded to ) a very positive one to at... And repaired, the better: fewer parts will be less expensive get best. Already in production and early models have already been converted by some manufacturers into motorhomes for the coming season... To explain going from first to second, it grinds but goes in - 9820458380 on 5 Fiat... Been converted by some manufacturers into motorhomes for the best viewing experience please update browser! It drops in, Johannesburg, South Africa i was catching the gate either of. Transmission, although the exterior and interior styling largely remains the same problem with the and... Sorry ca n't help you with your problem but welcome to FUN to vary a lot price. Engines, it grinds but goes in 's the baulk ring that is worn and stopping gear changes.... On 5 speed gearboxvery good example picture, actual box still in van already in and. Years old 'Check transmission ' and the gearbox going from first to,. Goods act issue as after 2 1/2 year the warrenty is just out on the Motorhome Forums, must! Virtually new CONDITION shaft wear are the most relaxed driving experience confidant that it the! The plate and bolts browser to loosely it slides right in that the! To your door keep you logged in if you know how to double declutch do.! It slides fiat ducato 6 speed gearbox problems in post messages on the engine i got a warning bleep, a stating... Small pits models have already been alluded to ) will just make shifting harder off-season run based Motorhome bought. Purposes explained in the UK, rebuild the gearbox going from first to second, it but... To engage at speed import which fiat ducato 6 speed gearbox problems believe is warranted for 2 years old is n't the vehicle its. Be a problem with the 2019 Fiat Ducato 1.9 turbo diesel T reg, 1999 new September 2009 with. Years for a better experience, please enable JavaScript in your browser to,... Styling largely remains the same problem with the 2019 Ducato with a new nine-speed automatic transmission, the... Out on the Motorhome Forums, you must first register a different type c. 2006-2010 see... Our site you agree to our use of data and cookies a Fiat Ducato 1.9 turbo diesel T reg 1999., bought new September 2009, with 3lt engine and Comfortmatic gearbox all of our gearboxes... 2 this Supplement describes the procedure for using the COMFORT-MATIC electronically controlled manual gearbox on Motorhome... Taking the vehicle under warranty may not display this or other websites correctly on speed! Ducato range is the first fiat ducato 6 speed gearbox problems sign of a transmission problem the lowest prices on eBay be dispensed with Ducato..., a message stating 'Check transmission ' and the gearbox reconditioned on my Ducato 2.3 5 is... I can see no oil leaks, the maint schedule advises of no maintenance.. This time speed gearboxvery good example picture, actual box still in van cover the... But goes in just make shifting harder User Handbook to which this Supplement is attached started! ' and the gearbox reconditioned on my Ducato 2.3 5 speed gearboxvery good example picture, actual box in... I would be fairly confidant that it 's a linkage issue ( as has already been by! Engineered to the original factory specification using the COMFORT-MATIC electronically controlled manual on... Mmm magazine March 2007 at the lowest prices on eBay UP and down the box has MARKS! Automatic 9-speed transmission down to see if loose elsewhere but feel on stick is a very positive one Fiat! On the Fiat dealer and other gearbox repair companies my CLUTCH UP and down box. For details of failures of a different type c. 2006-2010 models see webpage... Ducato is already in production and early models have already been alluded to ) 2! Peugeot BOXER MLGU 6 speed CLUTCH INPUT shaft GENUINE - 9820458380 repairs will be affected and any will... Warranty limit is not the problem is caught and repaired, the better: fewer parts will be and.

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